Custom Forged U-Shaped Clamps & Insulator Tongue Power Accessories
Product Overview
A heavy-duty, precision-forged U-shaped clamp with an integrated tongue insulator, designed for secure electrical connections in high-voltage and industrial power systems. The U-shaped eyelet ensures robust mechanical anchoring, while the insulator prevents short circuits and enhances safety in sockets, connectors, and grounding applications.
Product parameter
| Feature | Range (Customizable) | Tolerance |
| U-Eye Inner Diameter (ID) | 6mm – 25mm | ±0.2mm |
| Clamp Thickness | 3mm – 10mm | ±0.1mm |
| Tongue Length | 20mm – 100mm | ±1mm |
| Thread Size | M6 – M20 (Metric)
or #10 – ¾" (UNC/UNF) | ISO 898-1 compliant |
| Overall Weight | 50g – 500g (material-dependent) | – |
Product advantage
1. Superior Durability & Strength
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Precision Hot Forging : Grain structure aligned for 30% higher tensile strength vs. stamped alternatives.
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Material Options : High-grade steel (10.9 grade), oxygen-free copper (C10100), or lightweight aluminum (6061-T6) for diverse load/conductivity needs.
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Impact Resistance : Withstands extreme mechanical stress (e.g., vibration, torque) in industrial environments.
2. Enhanced Electrical Safety
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Integrated Insulator Tongue : Fiberglass-reinforced polymer (FRP) or thermoset plastic isolates live parts, preventing short circuits (rated up to 36kV).
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Corrosion Protection : Hot-dip galvanized or zinc-plated finishes ensure long-term performance in humid/coastal areas.
3. Customization Flexibility
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Tailored Dimensions : U-jaw width (6–25mm), insulator length (20–100mm), and thread specs (M6–M20) to match exact socket/connector requirements.
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Branding : Laser-etched logos, part numbers, or QR codes for traceability.
4. Optimized for High-Current Applications
5. Streamlined Installation & Maintenance
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Ergonomic Design : Smooth edges, uniform clamping pressure for easy handling.
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No-Tool Assembly : Pre-threaded holes or quick-lock mechanisms (optional).
6. Compliance & Reliability
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Certified : Meets IEC 61238 (connectors), UL 467 (grounding), and RoHS standards.
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Rigorous QC : 100% tested for dimensional accuracy, load capacity, and conductivity.
7. Cost Efficiency
- Long Lifespan : Forged construction reduces replacement frequency vs. cast or stamped parts.
- Bulk Order Discounts : Competitive pricing for high-volume utility/energy projects.
Key Benefits in Real-World Use
✔ Non-Slip Grip – Forged serrated jaws prevent cable slippage under vibration.
✔ Arc Flash Protection – Insulator tongue reduces risk in high-voltage environments.
✔ Multi-Material Compatibility – Works with copper, aluminum, and steel conductors.
✔ Weatherproof Performance – HDG/zinc-plated variants resist salt, moisture, and UV damage.
FAQ for Customized Forged U-Shaped Clamps and Insulator Tongue Power Accessories
1. What materials are used for the U-shaped clamps and insulator tongues?
Our products are typically made from high-quality steel and insulated materials, ensuring durability and electrical safety. Specific material options can be customized based on your requirements.
2. Can you provide custom sizes and specifications?
Yes, we specialize in custom manufacturing. Please provide the dimensions and specifications you need, and we will create products tailored to your requirements.
3. What is the typical lead time for production?
The lead time varies depending on the complexity and quantity of the order. Generally, it ranges from 2 to 6 weeks. We will provide an estimated timeline when you place your order.
4. Do you offer samples before bulk production?
Yes, we can provide samples for your approval. This allows you to verify the quality and specifications before committing to a larger order.
5. What quality control measures do you have in place?
We implement strict quality control processes throughout production, including material testing, dimensional inspections, and final product evaluations to ensure compliance with industry standards.
6. What is your minimum order quantity (MOQ)?
Our MOQ may vary based on the product type and specifications. Please contact us for specific details regarding your order.
7. Do you provide technical support for installation?
Yes, we offer technical support and guidance for installation. Our team can provide detailed instructions and assistance as needed.
8. What payment methods do you accept?
We accept various payment methods, including bank transfers, credit cards, and PayPal. Specific options can be discussed during the order process.
9. What are your shipping options?
We offer multiple shipping options, including standard and expedited services. Shipping costs and times will depend on your location and the size of your order.
10. How can I place an order?
You can place an order by contacting our sales team via email or phone. Provide details about your required products, and we will assist you through the ordering process.
Feel free to reach out if you have any more questions!
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