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Precision Forged High-Strength Railway Damping Pads - Wear-Resistant Steel Forgings

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Precision Forged High-Strength Railway Damping Pads - Wear-Resistant Steel Forgings

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Brand Name : Qingdao Sande Technology Co., LTD

Model Number : OEM

Certification : ISO, DIN, AISI, ASTM, BS, JIS, etc.

Place of Origin : Qingdao, China

MOQ : 100pcs

Price : $0.5-2

Payment Terms : D/P,T/T,Western Union

Supply Ability : 10000PCS/month

Delivery Time : 30 days

Packaging Details : Wooden case

Product Material : Carbon steel Boron steel 35mnB

Oem : yes

Quality Control : ISO9001

Packingour Request : wooden box

Process : hot forged

Lead Time : 30-40Days

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Precision Forged High-Strength Railway Damping Pads - Wear-Resistant Steel Forgings


Engineered for Extreme Durability & Performance

Our precision forged steel damping pads are designed to withstand the demanding conditions of railway systems, offering superior wear resistance, shock absorption, and fatigue life for track and bogie applications. Manufactured to exceed international railway standards, these components ensure long-term reliability in high-load, high-frequency environments.


Technical Specifications

Parameter

Specification

Material

Alloy Steel (30CrNiMo8 / S355J2)

Hardness

32-38 HRC (core) / 400-450 HB (surface)

Load Capacity

50-100 kN (dynamic)

Operating Temp.

-40°C to +150°C

Surface Finish

Shot-peened, anti-corrosion coated

Standards

UIC 860V, EN 13230, ISO 9001


Key Features & Benefits


Premium Material & Forging Process

  • High-Strength Alloy Steel : EN 10204-3.1 certified (e.g., 30CrNiMo8, S355J2)

  • Precision Hot Forging : Optimized grain flow for enhanced structural integrity

  • Heat Treatment : Quenched & tempered (HRC 32-38) for maximum hardness and toughness

Exceptional Wear & Impact Resistance

  • Service Life : 2-3x longer than cast or machined alternatives

  • Dynamic Load Capacity : 50+ kN cyclic loading (tested per UIC 860V)

  • Abrasion Resistance : Hardened surface (400-450 HB) for reduced maintenance

Precision Engineering for Railway Applications

  • Tight Tolerances : ±0.1mm dimensional accuracy

  • Customizable Designs : Optimized for high-speed rail, metro, and freight systems

  • Vibration Damping : Reduces track noise and extends component lifespan

Corrosion & Fatigue Resistant

  • Surface Treatments : Phosphating, zinc plating, or special coatings available

  • Salt Spray Test : 1000+ hours (ISO 9227) for coastal/industrial environments

Precision Forged High-Strength Railway Damping Pads - Wear-Resistant Steel Forgings

Precision Forged High-Strength Railway Damping Pads - Wear-Resistant Steel Forgings

FAQ:


1. What makes your damping pads superior to cast/machined alternatives?

  • Forged Durability: 3X longer fatigue life (verified per EN 13230) due to optimized grain flow

  • Impact Resistance: Withstands 50kN+ dynamic loads without cracking (vs. 30kN typical for cast parts)

  • Zero Defects: 100% NDT inspected vs. 2-3% porosity risk in castings

2. What rail standards do your pads comply with?

  • Global Certifications:

    ✓ UIC 860V (European railways)

    ✓ AREMA Chapter 30 (North America)

    ✓ GB/T 21527 (China high-speed rail)

3. How do you ensure wear resistance in high-friction applications?

  • Surface Engineering:

    • Standard: 400-450HB hardness (+ shot peening)

    • Premium Option: Tungsten carbide coating (600+ HV)

  • Field Results: <0.1mm annual wear in metro systems

4. Can you customize pads for special track conditions?

  • Tailored Solutions Include:

    • Arctic-grade (-60°C impact tested)

    • Coastal versions (2000hr salt spray resistance)

    • Low-noise designs (30% vibration reduction)

5. What's your production capacity and lead time?

  • Custom Orders: 4-6 weeks

We are a leading manufacturer of high performance forged steel components, specializing in the forging industry for 16 years, with decades of closed die forging and advanced metallurgical expertise, we offer unmatched strength, durability and reliability on every component, you are welcome to work with us!




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